Brief Introduction

The Powder Production Online Particle Size Monitoring System is an essential solution for modern powder manufacturing processes. It plays a critical role in enhancing product quality, reducing energy consumption, increasing production efficiency, and elevating the level of process automation.

Based on Mie scattering theory, the system enables real-time monitoring of particle size distribution in flowing materials. It delivers a wide range of granular data to support process optimization, making it a valuable tool for energy-saving and quality control in industrial production.

Main Features

1. High Sample Representativeness
   Accurately reflects the actual characteristics of the product in real time, ensuring reliable data for process control.

2. Real-Time Particle Size Monitoring
   Continuously measures particle size distribution without interrupting the production flow, providing instant feedback for adjustments.

3. Long-Distance Data Transmission
   Supports remote data communication, allowing test results to be transmitted over extended distances for centralized monitoring.

4. Safe, Continuous, and Automated Operation
   Designed for 24/7 operation with minimal human intervention, ensuring consistent performance and process safety.

5. 

Additional Features

1. Main Host:

2. Special Dust Sampler
The system is equipped with a special dust sampler designed for constant-speed sampling, ensuring high sample representativeness and reliable data collection for accurate particle size analysis.

3. Air Protection System
Featuring a patented lens protection system, the air protection system ensures stable and reliable operation of the device under various environmental conditions, safeguarding the lens and extending equipment life.

4. Air Purification System
The system utilizes a Class 2 filtration and Class 1 drying mechanism to ensure a clean and controlled environment for precise particle measurements.

5. Electrical Control Cabinet
An integrated electrical control cabinet manages the automatic control and data processing of field tests. It features a remote communication interface via fiber optic cable, enabling seamless data exchange with the central control room.

• Industrial Computer: Equipped with an integrated industrial computer for data collection, processing, and real-time display of online particle size distribution.

• Remote Data Communication: The system includes a special remote communication system that ensures stable data transmission, even over long distances and in environments with electromagnetic interference.

• PLC Control: The system is equipped with PLC control for sequential device startup and shutdown. It converts particle size data into 4-20 mA standard signal outputs, making it compatible with third-party PLCs for integration with other production equipment.

• Alarm System: The device features an automatic alarm system that triggers protective measures in case of any operational issues.

6. Software Features
The software is specifically designed for in-line particle monitoring, with an intuitive user interface and stable, secure operation. Key features include:

• High-speed data acquisition

• Scattering data inversion calculations

• Data statistics, processing, display, and record keeping

• Automatic control and self-testing

• Remote and two-way data transmission

• Standard control signals

• Convenient and customizable data output

Our Customers

• 1989: China National Scientific Project – Cement in-line particle size monitor system for Shandong Cement Experimental Plant.

• 1998: Shanghai City Scientific Project – Jet mill in-line particle size monitor and control system for Shanghai Chemical Plant.

• 2009: China National Engineering Physics Institute – Nanometer Metal In-line particle size monitor system.

Our Advantages

1. Expertise in Particle Size Measurement
   With extensive experience in particle size measurement, we design the most suitable testing methods based on customer samples to ensure optimal analysis.

2. Proven Expertise in Online Testing
   We leverage our long-term experience in online testing, selecting the most appropriate sampling methods and designing reliable sampling equipment to ensure sample representativeness, real-time monitoring, and continuity.

3. Remote Monitoring and Full Automation
   Our system supports remote monitoring and operates with full automation technology, enhancing operational convenience and reducing human intervention.

4. Resilient to Harsh Conditions
   Our online particle size measurement system is equipped with robust anti-jamming capabilities, ensuring stable operation even in environments with electromagnetic noise, dust, vibration, and other challenging conditions.